This article is devoted to expanding the possibilities of assessing the technical state of the current consumption of asynchronous electric drives, as well as increasing the information capacity of diagnostic methods, in conditions of limited access to equipment and incompleteness of information. The method of spectral analysis of the electric drive current can be supplemented by an analysis of the components of the current of the Park's vector. The research of the hodograph evolution in the moment of appearance and development of defects was carried out using the example of current asymmetry in the phases of an induction motor. The result of the study is the new diagnostic parameters of the asynchronous electric drive. During the research, it was proved that the proposed diagnostic parameters allow determining the type and level of the defect. At the same time, there is no need to stop the equipment and taky it out of service for repair. Modern digital control and monitoring systems can use the proposed parameters based on the stator current of an electrical machine to improve the accuracy and reliability of obtaining diagnostic patterns and predicting their changes in order to improve the equipment maintenance systems. This approach can also be used in systems and objects where there are significant parasitic vibrations and unsteady loads. The extraction of useful information can be carried out in electric drive systems in the structure of which there is a power electric converter.

Nowadays pelletizing drums are widely used in the steel industry. These units are characterized by high endurance and low cost of maintenance. However, use and control of these units in the process of coarsening have a number of issues. For most of the cases pelletizing drums are “black box” and control accuracy can not be estimated exactly. It is explained by low existing theoretical basis of this production process. Particularly it is tied up with the variability of the bulk materials (charges) parameters supplied to the unit. Overcome of this issues can be reached with development of intelligent control systems for drum pelletizing machines. Main requirement for such systems is possibility to level or consider the effect of charges properties variability in control. However, it is necessary to study the behavior of bulk materials inside the units. Visual assessment of pelletization does not allow to evaluate the ongoing physical processes. Development of mathematical and numerical models can help studying the process and take a lot of parameters into account including charges properties and even interaction with water. But the adequacy of the resulting models also has to be clarified using physical devices to record or capture bulk materials behavior inside the units. This research proposes a DEM simulation test of the concept for bulk material behavior control through the recognition of the mixture movement fragments using special capsules. This part is dedicated to the simulation model set up and extracting the particles trajectories for further processing.

In this article actual topics concerned with mechanical properties of bulk materials, usage of computer vision and artificial neural networks in this research are discussed. The main principles of the system for analysis of bulk materials mechanical characteristics are described. Bulk material outflow behaviour with predefined parameters (particles shapes and radius, coefficients of friction, etc.) was modelled. The outflow was modelled from the calibrated conical funnel. Obtained dependencies between mechanical characteristics and pile geometrical properties are represented as diagrams and graphs.