The aim of this paper is to study the numerical modeling of the crushing process in a jaw crusher with complex motion jaws using Discrete Element Method (DEM). The main goals are to ensure the conformity of numerical simulation results to the experimental data, optimize the operating modes and the crusher design and develop automated verification and calibration methodology. It is offered to use automated selection of mathematical model parameters using large- or laboratory-scale experiments instead of deriving parameters from conventional intensive material tests (e.g. drop-weight test). Experimental data were obtained from a large-scale crusher designed and manufactured by the company “Mekhanobr-Tekhnika”. Both jaws have their drive shafts located asymmetrically; one jaw is driven in the upper part, the second at the base. The crushing process involves fragmentation of single smoothed rectangular granite particles of the same weight. During the experiment, the required parameters such as particle size distribution were obtained for further computer simulations. Based on the obtained experimental data, the Rocky DEM model was built. Simulation breakage parameters were calibrated using automated parameter selection methodology based on multiple set of parameter-controlled simulations. A good correlation of the experimental data and numerical simulation data was obtained. The methodology in combination with well-known capabilities of simulation modeling will help reduce the research time in the development of new mineral processing equipment.

Big Data analysis is becoming an everyday task for companies all over the world, including Russian companies. Due to advances in technology and the reduction in the cost of storage systems, companies can now collect and store large volumes of heterogeneous data. The important step of extracting knowledge and value from such data is a challenge that will eventually be met by all companies seeking to maintain their competitiveness and place in the market. However, companies face several challenges when it comes to collecting, pre-processing, and integrating data into cohesive data sets designed to deliver analytics. In this article, the above problems and possible solutions are illustrated using the example of cleaning, integration, and normalization of data obtained in the measurement of indicators for the Vanyukov melting furnace process. The article considers an approach to the study of metallurgical processes using the analysis of large operational control data sets. Standard methods of processing the data sets of operational process control are used. The correlation analysis of the main process parameters is carried out. The results are interpreted for their further practical application.

The research is dedicated to the development of special devices (capsules) that can be used to control the mining ore behavior in the technological unit in order to increase processes efficiency. In the first part of the article, the choice of the discrete element method for gen-erating various particle trajectories in the unit (drum pelletizer) was substantiated. This part describes the specific technologies that were used to recognize the pelletizing mode. In par-ticular, conversation of paths to sensor readings is implemented using the Matlab Sensor Fusion and Tracking Toolbox. The obtained readings were processed using two neural network classifiers (DNN and LSTM). As a result, stable models for recognizing the pelletizing modes of the unit were obtained. LSTM recognition accuracy is greater than DNN. The developed approach can be used to recognize the operating modes of other technological units. In addition, data on particles trajectories can be used to improve DEM models of technological processes. Future work consists of the capsule physical implementation and testing the recognition algorithm on a real unit.