This article presents a part of the industrial metaverse for electric drive system diagnostics. The advantages of using a low-code/no-code platform for electric drive systems diagnostics are demonstrated. Five diagnostic scenarios were developed, programmed, and implemented. The article demonstrates the implementation and use of the platform’s main functional blocks: a visualization block (which displays the state of electric machines in any user-friendly form—graphs, Park’s vector diagrams, or diagnostic curves); a digital twin block (which simulates various engine states); a digital twin block with an engine defect (which simulates faulty engine states); and an artificial intelligence block (which trains classification model to predict various engine states). Experiments on training the artificial intelligence block using a misalignment defect dataset are presented. The dataset was divided into six classes: engine operation with/without a defect under no load, engine operation with/without a defect under a 50% load, and engine operation with/without a defect under a 100% load. The workflow for training and using the model, the basic training approaches, and the distinguishability of the presented classes are demonstrated. The model training results are shown. The article presents a methodology for extensive testing of program functionality. The obtained results demonstrate the feasibility of implementing a low-code/no-code platform and the feasibility of solving the assigned tasks with its help, as well as the simplification and reduction in engineering solution development time.

One of the problems of the use of drum pelletizers in metallurgy is the lining wear, as well as the economic costs associated with it, including increased energy costs during operation and the need to periodically stop the units and then replace the lining. Most significantly the trajectory of particle motion affects the lining wear profile and wear intensity. It is assumed that during the implementation of the technological process, a monodisperse occurs, which has the greatest effect on the wear profile. In addition, the lining wear is influenced by the impact of particles at an acute angle, with a maximum impact caused by a collision at an angle of 39°18′. At present there are no universal solutions for determining the degree of lining wear in real time with a corresponding adjustment of the pelletizing process parameters. Creating a system for monitoring the lining wear is necessary for timely repair and maintenance of equipment to prevent an emergency situation, as well as increase the service life of the aggregates. This article proposes a concept of a method that allows to evaluate the trajectory of the charge during the technological process according to the coordinates of the movement and acceleration of the probe in the unit during the implementation of the technological process. The digitization and analysis of data obtained from the probe will allow to assess the integrity of the lining surface, the degree of lining wear and places with increased wear rate in real time with the possibility of adjusting technological processes to increase the lining service life. The obtained data will allow to clarify the computer model of the process by assessing the behavior of the charge in the unit and create a reserve for the further implementation of digital twin equipment.

The paper discusses the method of identifying the technical condition of induction motors by classifying the energy data coming from the main common power bus. The work shows the simulation results of induction motor operation. The correlation between occurring defects and current diagrams is presented. The developed simulation model is demonstrated. The general algorithm for conducting experiments is described. Five different experiments to develop an algorithm for the classification are conducted: determination of the motors number in operation with different power; determination of the motors number in operation with equal power; determination of the mode and load of induction electric motor; determination of the fault and its magnitude with regard to operation and load of induction motor; determination of the fault and its magnitude with regard to operation and load of induction motor with regard to non-linear load in the flow. The article also presents an algorithm for preprocessing data to solve the classification problem. In addition, the classification results are shown and recommendations for testing and using the classification algorithm on a real object are made.