This article presents a part of the industrial metaverse for electric drive system diagnostics. The advantages of using a low-code/no-code platform for electric drive systems diagnostics are demonstrated. Five diagnostic scenarios were developed, programmed, and implemented. The article demonstrates the implementation and use of the platform’s main functional blocks: a visualization block (which displays the state of electric machines in any user-friendly form—graphs, Park’s vector diagrams, or diagnostic curves); a digital twin block (which simulates various engine states); a digital twin block with an engine defect (which simulates faulty engine states); and an artificial intelligence block (which trains classification model to predict various engine states). Experiments on training the artificial intelligence block using a misalignment defect dataset are presented. The dataset was divided into six classes: engine operation with/without a defect under no load, engine operation with/without a defect under a 50% load, and engine operation with/without a defect under a 100% load. The workflow for training and using the model, the basic training approaches, and the distinguishability of the presented classes are demonstrated. The model training results are shown. The article presents a methodology for extensive testing of program functionality. The obtained results demonstrate the feasibility of implementing a low-code/no-code platform and the feasibility of solving the assigned tasks with its help, as well as the simplification and reduction in engineering solution development time.

This paper presents a numerical simulation of powder sintering. The numerical model presented in this paper uses the discrete element method, which suggests that the material can be modeled by a large set of discrete elements (particles) of a spherical shape that interact with each other. A methodology has been developed to determine the DEM parameters of bulk materials based on machine vision and a neural network algorithm. The approach is suitable for obtaining the exact values of the DEM parameters of the investigated bulk material by comparing the visual images of the material’s behavior at the experimental stand in reality and in the model. Simulation of sintering requires an introduction of cohesive interaction between particles representing interparticle sintering forces. Numerical sintering studies were supplemented with experimental studies that provided data for calibration and model validation. The experimental results have shown a significant capability of the designed numerical model in modeling sintering processes. Evolution of microstructure and density during sintering have been studied under the laboratory conditions.

The article considers the most modern and most informative methods for diagnosing faults in squirrel-cage induction motors with a short-circuited rotor. The methods are based on the evaluation of vibrations and electrical parameters, as well as coordinates during operation and are normalized when powered from a sinusoidal voltage with frequency of 50 Hz. The main advantages and disadvantages of these methods, as well as the main indicators characterizing the general technical condition of the electric motor, are described. The application of these methods when powered from a non-sinusoidal voltage is impossible due to the complex harmonic composition of current and voltage. The consequence of this composition are the ripple moment and additional power loss. The interaction of the harmonics of the inverter and subharmonics, caused by faults, leads to the occurrence of a resonance phenomenon, and therefore to a decrease in the stability of the electric drive.